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Reducing Energy Waste & Downtime: A Smarter Approach to Manufacturing Maintenance

EAST Session: Abstract : In today's highly competitive manufacturing landscape, operational efficiency is more critical than ever. Yet, excessive energy consumption and unplanned downtime remain major challenges, significantly impacting productivity and costs. Traditional maintenance strategies often fail to address the root causes of inefficiencies, leading to unnecessary energy waste and unexpected failures. This session explores Energy-Centered Maintenance (ECM)—a data-driven, AI-powered approach that goes beyond conventional reliability-centered maintenance by integrating energy efficiency as a key decision-making factor. By leveraging advanced IoT sensors, AI-driven analytics, and real-time machine health monitoring, manufacturers can proactively detect faults, minimize energy loss, and extend asset life. Through real-world case studies and industry insights, attendees will learn how ECM enables manufacturers to reduce operational expenses, prevent unplanned downtime, and achieve sustainability goals—all without compromising productivity. The session will also highlight how machine learning and AI-driven predictive analytics help manufacturers make smarter maintenance decisions, optimizing energy use while ensuring equipment reliability. Whether you're looking to cut energy costs, enhance machine uptime, or align with Industry 4.0 and sustainability initiatives, this session will provide practical takeaways to help you transform your maintenance strategy. Significance/Importance : Learning Objectives Understand the limitations of traditional maintenance strategies and how excessive energy waste and unexpected downtime impact manufacturing costs and efficiency. Explore the principles of Energy-Centered Maintenance (ECM) and how AI-driven predictive analytics can optimize machine performance, reduce energy waste, and prevent costly breakdowns.

Ron Angelo

Speaker at EAST: Ron Angelo, President and Chief Executive Officer, Connecticut Center for Advanced Technology Inc

James Cooper

Speaker at EAST: James Cooper, Senior Account Executive, SmartSights

Sam Kusack

Speaker at EAST: Sam Kusack, President, Kammetal Inc.

Whitney Tool Company Inc

EAST Exhibitor: Whitney Tool is recognized as a leading manufacturer of Woodruff Style Slotting and Keyseat Cutting Tools, as well as Counterbores, Counterbore Pilots, T-Slot, Dovetail, and other specialty milling cutters including Center Drills and Countersinks. Whitney Tool is also a leading manufacturer of Drill and Tap Extensions. In addition, Whitney Tool recently took a leadership position in the manufacture of de-burring tools through the acquisition of Cogsdill Enterprises, the developer and patent holder of the Burr-Zit™ tool.  While we offer a broad standard product line, we also continue to be the industry leader in the fast delivery of top quality custom-made cutting tools. We make a variety of custom-made shank type and arbor type milling cutters in high speed steel, cobalt, carbide tipped, and solid carbide. Furthermore, Whitney Tool can add radii to all types of cutters. We also provide all types of coatings: TiN, TiCN, TiALN, as well as other special coatings and can also provide operation specific edge prep.

Pearse Bertram+

EAST Exhibitor: Pearse-Bertram+ Streamline Contract Manufacturing  For more than 70 years, Pearse Bertram+ has been committed to providing the highest-quality automation and process control products and contract manufacturing services. A Globally Recognized Automation Distributor and Contract Manufacturer Pearse Bertram+ Streamline Contract Manufacturing is a provider of end-to-end innovative automation and process control solutions and contract manufacturing services. We serve a broad range of industries, including medical and life sciences, military, semiconductor, robotics, industrial equipment and automation, test and measurement equipment, and warehouse logitstics. We leverage our established supply chains, highly experienced professionals, and industry-leading technical capabilities to provide customers with high-quality products and comprehensive contract manufacturing services.

SCHUNK

EAST Exhibitor: SCHUNK is shaping the future with innovative technologies - the experienced automation and production specialist is pushing the further development and digitalization of its product and service portfolio in order to make industrial processes more efficient, transparent and sustainable. The family-owned company with headquarters in Germany is a global leader in toolholding and workholding, gripping technology and automation technology. Approximately 3,500 employees in 8 plants and 34 directly owned subsidiaries and distribution partners in more than 50 countries throughout the world ensure an intensive market presence.

TE-CO

EAST Exhibitor: TE-CO is a leading US manufacturer of Workholding Components and Systems.  TE-CO began in 1929 as the Tietzmann Tool Company.  Through the years our product line has continued to grow from basic clamping components to precision vises and hydraulic workholding.  The TE-CO name is known for quality products and outstanding customer service.  Our current product lines include: Tooling Components, Jig & Fixture Components, Clamping Kits, Spring & Ball Plungers, Gaging and Inspection Items, CMM Fixturing, Vises & Vise Accessories, Tooling Columns & Plates, Toggle Clamps and Clamping Levers & Handles.