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Speaker at EAST: Steven Carr, President and Founder, Crawford Software

EAST Session:

EAST Session:

EAST Session: Abstract : In today's rapidly evolving manufacturing landscape, the advent of smart factories heralds a new era of increased efficiency, adaptability, and productivity. As businesses transition towards these intelligent production models, the integration of robust enterprise resource planning (ERP) systems becomes essential for maximizing these advantages. This presentation delves into the transformative potential of SYSPRO ERP, underscoring its pivotal role in ushering businesses into the age of Industry 4.0 and digital transformation.  We will explore the core features of SYSPRO ERP and how they specifically cater to the demands of smart manufacturing. Attendees will learn how this innovative system seamlessly interconnects with modern manufacturing technology to facilitate data-driven strategies and real-time decision-making, which are critical in the fast-paced business environment. By integrating AI, SYSPRO ERP enhances the responsiveness and precision of manufacturing processes, leading to marked improvements in both operational and supply chain efficiency. Furthermore, the presentation will highlight the importance of continuous improvement and adaptability, emphasizing how SYSPRO ERP equips organizations with the tools needed to respond swiftly to market changes and customer needs. The session will feature insightful case studies of companies that have successfully navigated this integration. Finally, we invite you to join us in exploring how SYSPRO ERP can not only streamline your operations but also act as a catalyst for your organization's digital transformation, advancing your competitive position in today's fast-paced industry. Engaging with this cutting-edge technology will empower businesses to leverage data more effectively and drive innovation in their manufacturing processes. Significance/Importance : Like many successful concepts, Smart Manufacturing is effective only when implemented correctly. The enablement and execution of Smart Manufacturing are crucial to achieving success. This topic focuses on enabling Smart Manufacturing through a modern and capable ERP system like SYSPRO.  By the end of this presentation, the audience will gain essential insights to navigate their digital journeys successfully, making Smart Manufacturing a tangible reality for their organizations using SYSPRO ERP Solutions.

Speaker at EAST: Ronald Graves, President, Poiema Corporation

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EAST Session: Show Floor : 9:00 AM - 4:00 PM

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EAST Session: Effective data collection is critical for optimizing production lines, yet traditional methods such as manual recording and PLC-coded data collection are fraught with inefficiencies and inaccuracies. Manual data entry often misses short downtime events and is subject to operator bias, while PLC-based systems suffer from inconsistencies, excessive costs, and revalidation challenges. The future of data collection lies in automation, modular modeling, and intelligent data processing, providing a foundation for digital transformation and sustainable manufacturing excellence. This session will explore the following concepts: · Advanced data collection goes beyond monitoring bottleneck operations, incorporating machine-level insights across all assets. · A multi-layered approach – integrating real-time signal processing, logic engines, and high-speed data acquisition – enhances fidelity, reduces integration costs, and improves root cause analysis. · Additionally, Aa Fault Learning approach dynamically identifies and ranks faults, leading to better diagnostics and predictive maintenance. · By leveraging digital twins, synchronizing multiple data streams, and enabling fast data validation, companies can significantly improve operational efficiency. · A robust data collection strategy supports MES, OEE, and AI/ML applications, ensuring accurate modeling, predictive analytics, and enterprise-wide standardization.

EAST Session: Abstract : This session explores the growing relevance of Statistical Process Control (SPC) in today’s production environments. We begin by examining the role of real-time data—referred to as the "1st life" of data—captured during the production process, emphasizing the key capabilities, expectations, and benefits of a real-time SPC system. Moving beyond its initial use, we explore the "2nd life" of data, transitioning it from a compliance and process control tool to a valuable resource for advanced analysis. This includes its role in problem-solving, root cause analysis, and predictive applications such as modeling and simulations. The session highlights how leveraging both real-time and historical data can enhance decision-making and drive continuous improvement in manufacturing processes. Significance/Importance : Minitab surveys have found that most Statistical Process Control users, approximately 65%, have SPC in place to demonstrate their ability to meet specification limits, using SPC as a compliance tool. Our results also show that only 4% of manufacturers using SPC have achieved manufacturing excellence, meaning that they leverage process understanding and ensure predictable output. The session highlights maximizing the benefit of your real-time SPC data, growing from a compliance tool to a true continuous improvement system. We will explore leveraging SPC data to enhance decision-making and to drive continuous improvement in manufacturing processes.